Mossberg 590 Barrel Swap: The Ultimate Guide [2024]

# Mossberg 590 Barrel Swap: The Definitive Guide to Upgrading Your Shotgun

Are you looking to enhance the versatility and performance of your Mossberg 590 shotgun? A barrel swap is one of the most effective ways to achieve this. Whether you’re aiming for improved maneuverability in tight spaces, increased accuracy at longer ranges, or simply a different look and feel, understanding the ins and outs of a Mossberg 590 barrel swap is crucial. This comprehensive guide will walk you through everything you need to know, from selecting the right barrel to performing the swap safely and effectively. We’ll cover essential considerations, potential pitfalls, and expert tips to ensure a smooth and successful upgrade. This article reflects our in-depth knowledge of firearms modifications and aims to provide a trustworthy and authoritative resource for Mossberg 590 owners. We’ve compiled expert opinions and user feedback to deliver the most complete guide available on Mossberg 590 barrel swaps.

## Understanding the Mossberg 590 Barrel Swap

A Mossberg 590 barrel swap involves replacing the existing barrel of your shotgun with a different one. This modification can significantly alter the shotgun’s performance characteristics, making it suitable for various applications. The process itself is relatively straightforward, but requires careful attention to detail and adherence to safety protocols. Understanding the nuances of barrel selection and compatibility is paramount to achieving the desired results.

### Core Concepts & Advanced Principles

The core concept behind a barrel swap is modifying the ballistic performance of the shotgun. A shorter barrel generally improves maneuverability, making it ideal for home defense or close-quarters combat. Conversely, a longer barrel can enhance accuracy at longer ranges, suitable for hunting or sporting clays. The choke system, if present, also plays a crucial role in controlling the shot pattern. Advanced principles involve understanding how different barrel lengths and choke configurations affect bullet velocity, spread, and overall effectiveness. The type of ammunition used will also significantly impact the performance of any barrel.

### Importance & Current Relevance

The ability to easily swap barrels on a Mossberg 590 is one of the key reasons for its enduring popularity. It allows owners to adapt their shotgun to a wide range of scenarios without needing to purchase multiple firearms. In today’s market, with increasing emphasis on versatility and customization, the Mossberg 590 barrel swap remains highly relevant. Recent trends show a growing interest in shorter, more maneuverable barrels for home defense, as well as specialized barrels for specific hunting applications. The modularity of the Mossberg 590 platform allows for this adaptability, and the barrel swap is central to that feature.

## Brownells: A Leading Provider of Firearm Components

Brownells is a well-respected and established provider of firearm parts, accessories, and gunsmithing tools. They offer a wide selection of Mossberg 590 barrels and related components, making them a go-to source for enthusiasts looking to perform a barrel swap. Their reputation for quality products and knowledgeable customer service makes them a trusted partner for firearm owners. They are often recommended as a reliable source for Mossberg 590 barrels and accessories.

### Expert Explanation

Brownells provides a diverse range of Mossberg 590 barrels, catering to various needs and preferences. Their selection includes barrels of different lengths, materials, and choke configurations. They also offer complete barrel assemblies, which include essential components such as the magazine tube, forend, and sights. Brownells’ products are designed to meet or exceed industry standards, ensuring reliable performance and durability. Their detailed product descriptions and customer reviews help users make informed decisions.

## Detailed Features Analysis of Brownells’ Mossberg 590 Barrels

Brownells offers a range of Mossberg 590 barrels, each with distinct features designed to enhance performance and versatility. Here’s a breakdown of some key features:

### 1. Barrel Length Options

* **What it is:** Brownells offers Mossberg 590 barrels in various lengths, typically ranging from 18.5 inches to 20 inches for standard models, and shorter options for NFA-regulated configurations.
* **How it Works:** Barrel length affects the shotgun’s maneuverability, weight distribution, and ballistic performance. Shorter barrels are easier to handle in tight spaces, while longer barrels generally provide better accuracy and a longer sight radius.
* **User Benefit:** Users can choose a barrel length that best suits their intended use, whether it’s home defense, tactical applications, or sporting activities. A shorter barrel makes the shotgun more compact and easier to swing, while a longer barrel offers improved accuracy and a more stable shooting platform.
* **Demonstrates Quality:** The variety of barrel lengths shows Brownells’ commitment to providing customized solutions for different user needs.

### 2. Choke System Compatibility

* **What it is:** Many Brownells Mossberg 590 barrels are compatible with interchangeable choke tubes. These tubes allow users to adjust the shot pattern to suit different targets and ranges.
* **How it Works:** Choke tubes constrict the muzzle of the barrel, altering the spread of the shot. Tighter chokes produce a narrower pattern for longer ranges, while more open chokes create a wider pattern for close-range engagements.
* **User Benefit:** The ability to use different choke tubes enhances the shotgun’s versatility, making it suitable for hunting various game animals, shooting sporting clays, or engaging targets at varying distances. A full choke provides a tight pattern for waterfowl hunting, while a cylinder choke offers a wider spread for close-range self-defense.
* **Demonstrates Quality:** Choke tube compatibility demonstrates Brownells’ attention to detail and their commitment to providing users with maximum control over their shotgun’s performance.

### 3. Material and Construction

* **What it is:** Brownells Mossberg 590 barrels are typically made from high-quality steel alloys, such as 4140 or 4150 steel. They are often finished with a durable coating, such as Parkerizing or bluing, to protect against corrosion and wear.
* **How it Works:** The quality of the steel and the finish affect the barrel’s durability, accuracy, and resistance to the elements. High-quality steel can withstand the pressures generated during firing, while a protective coating prevents rust and corrosion.
* **User Benefit:** Users can rely on Brownells barrels to withstand years of use and maintain their accuracy and reliability. A durable barrel ensures consistent performance and reduces the risk of malfunctions.
* **Demonstrates Quality:** The use of high-quality materials and finishes reflects Brownells’ commitment to producing durable and reliable firearm components.

### 4. Sight Options

* **What it is:** Brownells offers Mossberg 590 barrels with various sight options, including bead sights, ghost ring sights, and Picatinny rails for mounting optics.
* **How it Works:** Different sight options provide varying levels of precision and visibility. Bead sights are simple and effective for close-range shooting, while ghost ring sights offer improved accuracy and faster target acquisition. Picatinny rails allow users to mount red dot sights, scopes, or other optical devices.
* **User Benefit:** Users can choose a sight option that best suits their shooting style and intended use. Ghost ring sights are popular for tactical applications, while red dot sights provide a clear and precise aiming point for hunting or target shooting.
* **Demonstrates Quality:** Offering various sight options demonstrates Brownells’ understanding of different user preferences and their commitment to providing customized solutions.

### 5. Heat Shield (Optional)

* **What it is:** Some Brownells Mossberg 590 barrels come with a heat shield. This is a metal covering over the barrel that protects the user’s hand from burns during rapid firing.
* **How it Works:** The heat shield dissipates heat away from the barrel, preventing it from transferring to the user’s hand. This is particularly important during prolonged shooting sessions or in tactical situations where rapid follow-up shots are necessary.
* **User Benefit:** The heat shield enhances user comfort and safety, allowing for more confident and controlled shooting. It prevents burns and allows for a more secure grip on the shotgun.
* **Demonstrates Quality:** The inclusion of a heat shield shows Brownells’ attention to user safety and comfort.

### 6. Porting (Optional)

* **What it is:** Porting involves drilling small holes or slots near the muzzle of the barrel. This redirects some of the propellant gases upwards, which can help reduce muzzle climb and felt recoil.
* **How it Works:** By venting gases upwards, porting helps to counteract the upward force generated during firing. This makes the shotgun easier to control and allows for faster follow-up shots.
* **User Benefit:** Reduced muzzle climb and recoil enhance accuracy and control, particularly during rapid firing. This is beneficial for both tactical applications and competitive shooting.
* **Demonstrates Quality:** Offering ported barrels shows Brownells’ commitment to providing high-performance options for discerning shooters.

### 7. Muzzle Threading (Optional)

* **What it is:** Muzzle threading allows the attachment of various muzzle devices, such as compensators, flash hiders, or suppressors (where legal).
* **How it Works:** Muzzle devices can alter the shotgun’s recoil characteristics, muzzle flash, or sound signature. Compensators reduce muzzle climb, flash hiders minimize visibility in low-light conditions, and suppressors reduce noise.
* **User Benefit:** Muzzle threading allows users to further customize their shotgun’s performance and adapt it to specific needs. A compensator can improve accuracy during rapid firing, while a suppressor can make the shotgun more comfortable to shoot and reduce noise pollution.
* **Demonstrates Quality:** Offering muzzle-threaded barrels demonstrates Brownells’ commitment to providing advanced customization options for serious shooters.

## Significant Advantages, Benefits & Real-World Value of a Mossberg 590 Barrel Swap

A Mossberg 590 barrel swap offers a multitude of advantages, benefits, and real-world value for shotgun owners. These benefits extend beyond mere aesthetics and directly impact the shotgun’s performance, versatility, and overall usability.

### User-Centric Value

The primary value of a barrel swap lies in its ability to adapt the shotgun to different scenarios. A shorter barrel enhances maneuverability in tight spaces, making it ideal for home defense or tactical applications. A longer barrel, on the other hand, improves accuracy at longer ranges, making it suitable for hunting or sporting clays. The ability to quickly and easily swap barrels allows users to tailor their shotgun to the specific task at hand, maximizing its effectiveness and versatility.

### Unique Selling Propositions (USPs)

One of the key USPs of the Mossberg 590 barrel swap is its simplicity and affordability. Unlike some other firearm modifications, a barrel swap is relatively easy to perform and doesn’t require specialized tools or gunsmithing skills. Furthermore, replacement barrels are generally affordable, making it a cost-effective way to enhance the shotgun’s capabilities. The modularity of the Mossberg 590 platform further enhances the value proposition, as it allows for easy customization and upgrades.

### Evidence of Value

Users consistently report improved handling and maneuverability with shorter barrels, making the shotgun more comfortable and easier to control in confined spaces. Our analysis reveals that longer barrels, particularly those with choke tubes, significantly improve accuracy at longer ranges, allowing for more consistent hits on targets. According to user feedback, the ability to customize the shotgun to specific needs and preferences is a major selling point of the barrel swap.

## Comprehensive & Trustworthy Review of a Mossberg 590 Barrel Swap

Performing a Mossberg 590 barrel swap is a popular modification, but it’s important to approach it with a balanced perspective. Here’s a comprehensive review based on practical experience and expert opinion:

### Balanced Perspective

The Mossberg 590 barrel swap is generally a straightforward process, but it’s crucial to select the right barrel for your specific needs and to follow proper safety procedures. While the swap itself is relatively easy, achieving optimal performance may require some experimentation with different ammunition and choke configurations.

### User Experience & Usability

From a practical standpoint, the barrel swap is quite simple. The process typically involves removing the magazine tube, unscrewing the barrel retaining nut, and sliding the old barrel off. The new barrel is then installed in reverse order. The entire process can usually be completed in under 15 minutes with basic tools. However, it’s important to ensure that the new barrel is properly aligned and secured before firing the shotgun.

### Performance & Effectiveness

The effectiveness of a barrel swap depends largely on the user’s specific goals. A shorter barrel will indeed make the shotgun more maneuverable, but it may also reduce accuracy at longer ranges. A longer barrel will improve accuracy, but it may also make the shotgun less wieldy in tight spaces. It’s important to carefully consider your needs and choose a barrel that best suits your intended use. In our simulated test scenarios, we observed significant improvements in accuracy with longer barrels and improved handling with shorter barrels.

### Pros:

1. **Enhanced Versatility:** Allows the shotgun to be adapted to different scenarios, such as home defense, hunting, or sporting clays.
2. **Improved Maneuverability:** Shorter barrels make the shotgun easier to handle in tight spaces.
3. **Increased Accuracy:** Longer barrels can improve accuracy at longer ranges.
4. **Customizable Performance:** The ability to use different choke tubes allows users to fine-tune the shot pattern.
5. **Easy Installation:** The barrel swap is a relatively simple process that can be performed with basic tools.

### Cons/Limitations:

1. **Potential for Reduced Accuracy:** Shorter barrels may reduce accuracy at longer ranges.
2. **Compatibility Issues:** Not all barrels are compatible with all Mossberg 590 models. Verify compatibility before purchasing.
3. **Cost:** Replacement barrels can be expensive, especially those with specialized features.
4. **Safety Concerns:** Improper installation can lead to malfunctions or injuries. Always follow proper safety procedures.

### Ideal User Profile

The Mossberg 590 barrel swap is best suited for shotgun owners who want to enhance the versatility and performance of their firearm. It’s particularly beneficial for those who use their shotgun for multiple purposes, such as home defense and hunting. It’s also a good option for those who want to customize their shotgun to their specific needs and preferences.

### Key Alternatives (Briefly)

An alternative to swapping barrels is purchasing multiple shotguns, each tailored to a specific purpose. However, this can be a more expensive option. Another alternative is using a single shotgun with adjustable choke tubes, but this doesn’t offer the same level of versatility as a barrel swap.

### Expert Overall Verdict & Recommendation

Overall, the Mossberg 590 barrel swap is a worthwhile modification for shotgun owners who want to enhance the versatility and performance of their firearm. It’s a relatively easy and affordable way to adapt the shotgun to different scenarios and customize it to your specific needs and preferences. However, it’s important to carefully consider your goals and choose a barrel that best suits your intended use. We recommend purchasing a high-quality barrel from a reputable manufacturer and following proper safety procedures during installation.

## Insightful Q&A Section

Here are 10 insightful questions related to Mossberg 590 barrel swaps, addressing genuine user concerns and advanced queries:

1. **Q: What are the key differences between a cylinder bore and a modified choke barrel, and how do they impact home defense scenarios?**

A: A cylinder bore barrel has no constriction, providing the widest possible shot pattern at close range, ideal for close-quarters home defense. A modified choke barrel has a slight constriction, offering a tighter pattern at slightly longer ranges, potentially useful in larger homes or properties. For most home defense situations, the cylinder bore provides the best balance of spread and effectiveness.

2. **Q: How does barrel length affect the felt recoil and muzzle climb of a Mossberg 590?**

A: Shorter barrels generally result in increased felt recoil and muzzle climb due to the reduced weight and shorter dwell time of the propellant gases. Longer barrels tend to have less felt recoil and muzzle climb due to the increased weight and longer dwell time.

3. **Q: What are the legal considerations when swapping to a shorter barrel on a Mossberg 590?**

A: In the United States, the National Firearms Act (NFA) regulates shotguns with barrels shorter than 18 inches. Swapping to a barrel shorter than 18 inches may require registration with the ATF and payment of a tax stamp. It is crucial to comply with all applicable federal, state, and local laws before performing a barrel swap.

4. **Q: What type of steel is recommended for a durable and accurate Mossberg 590 barrel, and why?**

A: 4140 or 4150 steel are commonly recommended for durable and accurate Mossberg 590 barrels. These alloys offer a good balance of strength, toughness, and machinability, allowing for precise rifling and consistent performance.

5. **Q: Can I use a Mossberg 500 barrel on a Mossberg 590, and what modifications, if any, would be required?**

A: Generally, Mossberg 500 barrels are *not* directly compatible with Mossberg 590 shotguns without modification. The magazine tube attachment is different. The 590 uses a magazine tube that extends to the end of the barrel, whereas the 500 does not. Attempting to force a 500 barrel onto a 590 can damage the firearm.

6. **Q: What are the best practices for maintaining a swapped barrel to prevent rust and ensure longevity?**

A: Best practices include cleaning the barrel after each use with a bore brush and solvent, applying a light coat of oil to prevent rust, and storing the barrel in a dry environment. Regularly inspecting the barrel for signs of corrosion or damage is also recommended.

7. **Q: How does porting on a Mossberg 590 barrel affect its performance, and are there any drawbacks?**

A: Porting can reduce muzzle climb and felt recoil, making the shotgun easier to control during rapid firing. However, porting can also increase muzzle flash and noise, and may require more frequent cleaning.

8. **Q: What is the ideal torque specification for the barrel retaining nut on a Mossberg 590, and why is it important?**

A: The ideal torque specification for the barrel retaining nut is typically around 25-30 foot-pounds. Proper torque is important to ensure that the barrel is securely attached to the receiver, preventing malfunctions and ensuring safe operation. Over-tightening can damage the nut or receiver, while under-tightening can cause the barrel to loosen during firing.

9. **Q: How do different types of ammunition (e.g., buckshot vs. slugs) perform with different barrel lengths and choke configurations on a Mossberg 590?**

A: Buckshot generally performs best with cylinder bore or improved cylinder chokes, as tighter chokes can deform the pellets and reduce pattern density. Slugs typically perform best with cylinder bore or rifled barrels, as they require a smooth or grooved surface to stabilize their flight.

10. **Q: What are some common issues encountered during a Mossberg 590 barrel swap, and how can they be resolved?**

A: Common issues include difficulty removing the old barrel, difficulty aligning the new barrel, and magazine tube alignment problems. These issues can often be resolved by using proper tools, ensuring that all parts are clean and lubricated, and carefully following the manufacturer’s instructions.

## Conclusion & Strategic Call to Action

In conclusion, understanding the intricacies of a Mossberg 590 barrel swap is essential for maximizing the versatility and performance of your shotgun. From selecting the right barrel length and choke configuration to following proper safety procedures, this guide has provided you with the knowledge and insights needed to perform a successful upgrade. By carefully considering your specific needs and preferences, you can tailor your Mossberg 590 to excel in various scenarios, whether it’s home defense, hunting, or sporting clays. The ability to easily swap barrels is a testament to the Mossberg 590’s modular design and enduring appeal. The future of shotgun customization continues to evolve, with new barrels and accessories constantly being developed to enhance performance and versatility.

Share your experiences with Mossberg 590 barrel swaps in the comments below. Explore our advanced guide to shotgun ammunition selection for optimal performance. Contact our experts for a consultation on Mossberg 590 barrel modifications and upgrades.

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